Poligraph USA specializes in engraving aluminum matrices for the ceramic industry. Our expert team utilizes state-of-the-art technology and precision techniques to create high-quality matrices that meet the unique needs of ceramic manufacturers. Aluminum matrices play a crucial role in the ceramic tile production process. The matrices are used as masters to create punches for pressing tile. Our engraving process ensures that each matrix is meticulously crafted, resulting in exceptional detail and accuracy. With our extensive experience and commitment to excellence, we take pride in providing reliable and efficient services to our valued clients.

We use 3D laser scanning to capture the texture of various surfaces to be recreated using CNC engraving. This advanced technology allows us to faithfully preserve the unique characteristics of any surface and accurately transfer them onto the desired material. Using non-contact 3D laser scanning, we capture a high-resolution digital image of the desired textures. This image is then processed with specialized software, which generates a three-dimensional digital model of the surface. This model contains all the details, including reliefs, grooves, and shading that make the texture authentic and realistic. Once we have obtained the digital model, we use it to program our CNC engraving system. The CNC machine uses the model data to guide the engraving process with extreme precision on the desired surface.

With our state-of-the-art software and skilled designers, we can transform your ideas into visual representations. Our 3D renderings provide realistic and detailed depictions of your concepts, allowing you to visualize the final product before it's even manufactured. By carefully manipulating the heights and depths, we create textured surfaces that enhance the visual impact of your projects. Whether you're looking to replicate the appearance of wood, stone, or other materials, our artistic CAD/CAM techniques ensure precise and lifelike simulations. We take pride in our attention to detail and commitment to delivering exceptional quality. Our team of experienced designers works closely to understand your specific requirements and translate them into remarkable 3D designs.

We create protypes by utilizing various materials and textures, offering a range of options to suit your specific needs. From plastics to metals, wood to ceramics, we can simulate the look and feel of different materials, allowing you to evaluate the aesthetics and functionality of your design before committing to large-scale production.

Using 3-axis CNC routers, we have the capability to create a wide range of items with precision and efficiency. These versatile machines utilize computer numerical control technology to precisely cut, shape, and carve various materials. Our skilled team harnesses the power of 3-axis CNC routers to bring your designs to life. Whether you require intricate patterns, detailed engravings, or complex cuts, our routers can handle a diverse range of projects with exceptional accuracy. Our CNC routers are compatible with a wide range of materials, including wood, plastic, foam, and aluminum. This flexibility allows us to create a diverse array of items.

The CNC routing process begins with digital design files, which are converted into machine-readable instructions. We specialize in working in aluminum for tile matrices and plastic for mosaic templates.

We have the capability to produce several types of master molds and punches for conventional dry pressing or RAM pressing.

Using polycarbonate templates can streamline the process of creating ceramic tile mosaics, ensuring consistency and accuracy in tile placement. It allows for the efficient production of mosaics with intricate designs and various tile sizes.

Plasma cutters are equipped with CNC controls, which allow precise control over the cutting process. The machine reads instructions from a computer program (CAD file) and translates them into cutting paths, enabling us to cut accurate and intricate designs from metal. Our plasma CNC can effectively cut a wide range of metals, including mild steel, stainless steel, aluminum, copper, brass, and more. The machine's cutting parameters can be adjusted based on the specific properties and thickness of the metal being cut.

Cleaning digital print heads helps maintain optimal print quality. Over time, print heads can become clogged or blocked by dried ink, debris, or contaminants. Regular cleaning ensures that the print heads deliver accurate and consistent ink deposition, resulting in sharp, vibrant, and high-resolution prints. We have the capability to clean several types of print heads, please contact us for details.